Heavy-load mezzanine systems designed with primary steel beams, secondary floor joists, corrugated steel decking, and integrated access stairs.
Precision manufacturing parameters, steel grades, connection hardware, and performance metrics.
How vertical gravity, lateral wind, and seismic forces are dissipated through our engineered framing.
Heavy-capacity industrial floor mezzanines designed for uniform floor live loads from 3.0 kN/m² (offices) up to 25.0 kN/m² (automated warehouse racking, pallet storage, and heavy machinery). Primary structural steel girders (HEA/IPE) support secondary cold-formed galvanized Sigma/C joists paired with composite corrugated steel decking and reinforced concrete slabs.
Braced or unbraced cantilever column portal bents resist forklift collision impacts (per EN 1991-1-7 accidental actions) and seismic inertial forces without lateral floor sway.
Supplied with integrated industrial staircases, safety handrails, self-closing pallet drop gates, and optional 60-minute under-deck fire protective drywall or mineral wool suspended ceilings.
Fully verified structural calculations meeting European, British, and international building codes.
Bending and deflection limit state verification for heavy primary floor beams.
Shear stud connector design and composite action between steel deck and concrete.
Imposed load verification for storage, industrial shelving, and pallet trucks.
Accidental impact resistance checks for column bases exposed to forklift traffic.
From 3D Tekla BIM modeling to automated roll-forming, container packing, and on-site bolted erection.
Detailed modeling of primary beams, secondary joists, column baseplates, and stairs.
Precision beam drilling and Sigma purlin roll-forming with matched connection clips.
Nested framing packs with hardware boxes and pre-welded stair stringers.
Erected rapidly inside existing or new buildings using 100% bolted field connections.
Why civil engineers, architects, and international contractors specify this SerBuild technology.
Expands floor storage and office space 2x or 3x without increasing building footprint.
Engineered for dense warehouse pallet storage, heavy machinery, and office partitions.
Easily expanded, reconfigured, or relocated to new facilities as business needs evolve.
Supplied complete with industrial staircases, safety handrails, and pallet drop gates.
Explore the primary architectural and industrial building types utilizing this structural system.
Clear-span halls up to 60m+ span with optimized eave heights and overhead crane integration.
View Industrial →Modern 1 to 6-storey residential structures with superior acoustic privacy and seismic safety.
View Residential →Heavy-duty framing for corporate offices, retail complexes, and mission-critical IT data centers.
View Commercial →Corrosion-resistant equestrian arenas, grain storage halls, and ventilated livestock facilities.
View Agricultural →Complete technical documentation and models supplied for municipal permitting and construction.
Real-world evidence of precision Eurocode engineering, containerized export, and on-site assembly execution.
Challenge: Severe coastal bora wind gusts (up to 180 km/h) and high seismic ground acceleration in the Adriatic coastal z...
Challenge: 30-meter column-free clear span required to maximize high-bay pallet racking, integrated with a 10-ton overhea...
Challenge: 12 integrated loading docks, high internal clearance of 12 meters, strict NF EN French Eurocode compliance, an...
Detailed answers to technical, manufacturing, export, and on-site assembly questions.
SerBuild designs and manufactures light gauge steel (LGSF) and heavy structural steel buildings for residential developments, industrial warehouses, manufacturing factories, aircraft hangars, commercial offices, and agricultural halls.
Yes. All structural engineering is performed strictly according to Eurocodes (EN 1990, EN 1991, EN 1993, EN 1998) including project-specific National Annex parameters for local snow, wind, and seismic loads.
We offer five flexible delivery packages: Engineering Only, Supply Only (containerized flat-pack kit), Supply with On-Site Supervision, Complete Frame Installation, and Turnkey Project Delivery in eligible regions.
Components are precision roll-formed or cut, permanent piece-marked, and packed in dense weather-protected flat-pack bundles optimized for 40ft High Cube containers, accompanied by detailed 3D packing lists and assembly manuals.
Submit your project location, building dimensions (width, length, eave height), intended use, and any available architectural drawings or sketches via our 5-step RFQ form. Our engineering team reviews the submission and responds within 24–48 hours.
Submit your project dimensions, drawings or requirements for an engineering review and itemized quote within 24–48 hours.