Steel Building Case Studies & Completed Projects

Real-world evidence of precision Eurocode engineering, flat-pack containerized export, and on-site assembly execution.

Eurocode 3 & 8 Certified Engineering
EN 1090-2 Factory Quality Control
40ft HC Container Packing & Flat-Pack Export
100% Bolted Field Assembly (Zero Site Welding)
266 m² (2,863 sq ft)
Structural System: Light Gauge Steel Framing (LGSF)
Steel Grade: S350GD + Z275 Hot-Dip Galvanized High-Tensile Steel
Available Delivery Scope Supply + Supervision
Engineering Challenge: Severe coastal bora wind gusts (up to 180 km/h) and high seismic ground acceleration in the Adriatic coastal zone, combined with a tight 6-week dry framing deadline on a hillside plot.

Result: Complete structural framing erected and sheathed in only 14 work days with zero dimensional deviations.

Full Case Study & Scope →
1,800 m² (19,375 sq ft)
Structural System: Structural Steel Portal Frame (IPE / HEA)
Steel Grade: S355JR Structural Steel + Galvanized Z-Purlins
Available Delivery Scope Supply Only (Kit Package)
Engineering Challenge: 30-meter column-free clear span required to maximize high-bay pallet racking, integrated with a 10-ton overhead crane runway and heavy Bavarian snow loads (Zone 2).

Result: Erected by local German assembly contractor in under 3 weeks with 100% bolted accuracy.

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4,500 m² (48,438 sq ft)
Structural System: Heavy Structural Steel Portal Frames & Roof Trusses
Steel Grade: S355J2 Structural Steel + S350GD Galvanized Purlins
Available Delivery Scope Supply + Supervision
Engineering Challenge: 12 integrated loading docks, high internal clearance of 12 meters, strict NF EN French Eurocode compliance, and tight delivery sequencing across 14 container loads.

Result: Handed over on schedule; achieved RE2020 energy compliance and flawless structural inspection approval.

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850 m² (9,149 sq ft)
Structural System: Structural Steel Frame + 5-Ton Overhead Crane
Steel Grade: S355JR Structural Steel + Epoxy Marine Coating
Available Delivery Scope Supply Only
Engineering Challenge: High seismic design requirements (P100-1 norm) and continuous 5-ton overhead crane dynamic fatigue considerations.

Result: Erected smoothly in 10 work days; overhead crane commissioning passed dynamic load test on first attempt.

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950 m² (10,226 sq ft)
Structural System: Panelized Light Gauge Steel Framing
Steel Grade: S350GD + Z275 Galvanized Steel
Available Delivery Scope Supply + Supervision
Engineering Challenge: Tight urban infill site with strict boundary constraints and demanding acoustic separation standards between apartment units.

Result: Structural frame completed 8 weeks ahead of equivalent traditional blockwork schedule.

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2,400 m² (25,833 sq ft)
Structural System: High-Efficiency Structural Steel Portal Frame
Steel Grade: S355 Structural Steel + S350GD Purlins
Available Delivery Scope Supply Only
Engineering Challenge: Extremely soft polder subsoil requiring minimal dead-load foundation reactions to reduce expensive pile driving depths.

Result: Client saved approximately €45,000 on foundation piling costs thanks to optimized steel weight.

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1,800 m² (19,375 sq ft)
Structural System: Clear-Span Heavy Tubular Steel Box Truss
Steel Grade: S355J2H Hollow Sections per EN 10210
Available Delivery Scope Supply + Supervision
Engineering Challenge: 42-meter column-free opening with a 7.5-meter clear door height, engineered for heavy alpine snow accumulation (Zone 4) and bottom-rolling hangar doors.

Result: Erected flawlessly; passed rigorous Austrian civil aviation and structural inspection with zero remarks.

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950 m² (10,226 sq ft)
Structural System: Rigid Portal Frame with Concrete Push-Wall Interface
Steel Grade: S355JR Structural Steel + Hot-Dip Galvanized Purlins
Available Delivery Scope Supply Only
Engineering Challenge: Columns required to withstand 3.5-meter lateral grain bulk pressure against internal concrete retaining panels during harvest season.

Result: Operational before the wheat harvest; successfully held 2,800 tonnes of grain with zero structural deflection.

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310 m² (3,337 sq ft)
Structural System: Hybrid Heavy Steel Frame + Light Gauge Steel Infill
Steel Grade: S355 Structural Steel + S350GD Z275 LGS Framing
Available Delivery Scope Supply + Supervision
Engineering Challenge: High seismic risk area (Zone II), strong Aegean summer winds, and architectural demand for 12-meter panoramic glass sliding walls overlooking the sea.

Result: Completed dry envelope in 18 days; zero cracking during subsequent regional tremor.

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3,200 m² (34,444 sq ft)
Structural System: Structural Steel Workshop + Modular Accommodation Units
Steel Grade: S355 Structural Steel + Heavy PIR Cladding Panels
Available Delivery Scope Supply + Supervision
Engineering Challenge: Extreme summer ambient temperatures exceeding 50°C, desert dust storms, and need for self-sufficient multi-building camp deployment.

Result: Fully operational within 90 days of contract signing, maintaining comfortable 22°C interior temps during 50°C summer heat.

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1,450 m² (15,608 sq ft)
Structural System: Multi-Storey Light Gauge Steel Framing (LGSF) + Composite Decks
Steel Grade: S350GD + Z275 High-Tensile Galvanized Steel
Available Delivery Scope Supply + Supervision
Engineering Challenge: Demanding SIA Swiss building regulations (SIA 260/263), strict acoustic decoupling standards (SIA 181), and Minergie-P thermal performance on a sloping Alpine terrain.

Result: Achieved Minergie-P energy standard; structural frame erected 40% faster than traditional concrete with zero site waste.

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2,800 m² (30,139 sq ft)
Structural System: Heavy Structural Steel Portal Frame with Thermal Break Connections
Steel Grade: S355J2 Structural Steel + C4 Marine Coating
Available Delivery Scope Supply Only (Kit Package)
Engineering Challenge: -25°C continuous internal cold room operating temperature requiring thermal bridge-free roof truss joints and heavy dynamic dock loading capacity.

Result: Commissioned on schedule; thermal camera inspections verified zero condensation or thermal bridging across entire building envelope.

Full Case Study & Scope →

Frequently Asked Questions

Detailed answers to technical, manufacturing, export, and on-site assembly questions.

SerBuild designs and manufactures light gauge steel (LGSF) and heavy structural steel buildings for residential developments, industrial warehouses, manufacturing factories, aircraft hangars, commercial offices, and agricultural halls.

Yes. All structural engineering is performed strictly according to Eurocodes (EN 1990, EN 1991, EN 1993, EN 1998) including project-specific National Annex parameters for local snow, wind, and seismic loads.

We offer five flexible delivery packages: Engineering Only, Supply Only (containerized flat-pack kit), Supply with On-Site Supervision, Complete Frame Installation, and Turnkey Project Delivery in eligible regions.

Components are precision roll-formed or cut, permanent piece-marked, and packed in dense weather-protected flat-pack bundles optimized for 40ft High Cube containers, accompanied by detailed 3D packing lists and assembly manuals.

Submit your project location, building dimensions (width, length, eave height), intended use, and any available architectural drawings or sketches via our 5-step RFQ form. Our engineering team reviews the submission and responds within 24–48 hours.

Request an Engineered Steel Building Proposal

Submit your project dimensions, drawings or requirements for an engineering review and itemized quote within 24–48 hours.

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Step 1: What type of steel building are you planning?

Step 2: Project Location & Target Dimensions

Step 3: Preferred Delivery Scope

Step 4: Project Schedule & Readiness

Step 5: Contact & Drawing Upload

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