High-capacity load-bearing and non-load-bearing light gauge steel wall panels engineered with pre-punched service holes for rapid on-site assembly.
Precision manufacturing parameters, steel grades, connection hardware, and performance metrics.
How vertical gravity, lateral wind, and seismic forces are dissipated through our engineered framing.
Vertical gravity loads from upper storeys and roof trusses are distributed uniformly along cold-formed C-studs spaced at 400mm or 600mm centers. High-tensile S350GD galvanized steel delivers extraordinary axial compressive strength (Nb,Rd), resisting localized web crippling and flexural-torsional buckling via intermediate track bracings.
In-plane lateral shear loads caused by high-velocity gale winds and seismic ground accelerations are resisted through engineered X-strap tension bracing or structural OSB/fiber cement diaphragm sheathing. Engineered hold-down brackets anchored into the foundation slab resist overturning moments without anchor bolt pullout.
External continuous insulation (ETICS/EIFS) paired with high-density mineral wool insulation between studs achieves U-values down to 0.13 W/m²K. Thermal break isolating tapes prevent thermal bridging through steel flanges, completely eliminating cold spots and condensation per EN ISO 13788.
Fully verified structural calculations meeting European, British, and international building codes.
Effective cross-sectional area and local buckling verification for thin-walled C/U profiles.
Ductility verification of light gauge steel shear walls and tension strap anchorages.
Calculation of thermal transmittance including thermal break barrier compensation.
Fire resistance classification from REI 30 to REI 120 with certified board layering.
From 3D Tekla BIM modeling to automated roll-forming, container packing, and on-site bolted erection.
Automated generation of stud layouts, service pass-through holes, and dimple locations at LOD 400.
Continuous roll-forming from S350GD+Z275 coil with automated pre-punching, swaging, and inkjet coding.
Packaged as flat-pack knockdown kits or pre-sheeted 2D wall cassettes strapped in seaworthy stillages.
Fast on-site assembly using pre-dimpled pilot holes and cordless torque drivers—no welding required.
Why civil engineers, architects, and international contractors specify this SerBuild technology.
Factory punched service openings eliminate on-site electrical chasing and pipe drilling.
Radically decreases foundation concrete volume and minimizes seismic inertial forces.
Zero shrinkage, twisting, dry rot, or termite damage over the entire building lifecycle.
Delivers tested REI 60 to REI 120 fire barrier ratings and Rw 58 dB sound insulation.
Explore the primary architectural and industrial building types utilizing this structural system.
Clear-span halls up to 60m+ span with optimized eave heights and overhead crane integration.
View Industrial →Modern 1 to 6-storey residential structures with superior acoustic privacy and seismic safety.
View Residential →Heavy-duty framing for corporate offices, retail complexes, and mission-critical IT data centers.
View Commercial →Corrosion-resistant equestrian arenas, grain storage halls, and ventilated livestock facilities.
View Agricultural →Complete technical documentation and models supplied for municipal permitting and construction.
Real-world evidence of precision Eurocode engineering, containerized export, and on-site assembly execution.
Challenge: Severe coastal bora wind gusts (up to 180 km/h) and high seismic ground acceleration in the Adriatic coastal z...
Challenge: 30-meter column-free clear span required to maximize high-bay pallet racking, integrated with a 10-ton overhea...
Challenge: 12 integrated loading docks, high internal clearance of 12 meters, strict NF EN French Eurocode compliance, an...
Detailed answers to technical, manufacturing, export, and on-site assembly questions.
SerBuild designs and manufactures light gauge steel (LGSF) and heavy structural steel buildings for residential developments, industrial warehouses, manufacturing factories, aircraft hangars, commercial offices, and agricultural halls.
Yes. All structural engineering is performed strictly according to Eurocodes (EN 1990, EN 1991, EN 1993, EN 1998) including project-specific National Annex parameters for local snow, wind, and seismic loads.
We offer five flexible delivery packages: Engineering Only, Supply Only (containerized flat-pack kit), Supply with On-Site Supervision, Complete Frame Installation, and Turnkey Project Delivery in eligible regions.
Components are precision roll-formed or cut, permanent piece-marked, and packed in dense weather-protected flat-pack bundles optimized for 40ft High Cube containers, accompanied by detailed 3D packing lists and assembly manuals.
Submit your project location, building dimensions (width, length, eave height), intended use, and any available architectural drawings or sketches via our 5-step RFQ form. Our engineering team reviews the submission and responds within 24–48 hours.
Submit your project dimensions, drawings or requirements for an engineering review and itemized quote within 24–48 hours.