Energy-efficient, pre-finished insulated sandwich panels with hidden-fix joint profiles for fast installation and superior thermal insulation.
Precision manufacturing parameters, steel grades, connection hardware, and performance metrics.
How vertical gravity, lateral wind, and seismic forces are dissipated through our engineered framing.
Sandwich panels span between cold-formed Z/C purlins (typically spaced at 1.5m to 2.5m centers) acting as composite flexural plates where external steel skins take tensile/compressive stresses while the rigid insulating core resists shear deformations.
Wind suction and pressure are resisted through stainless steel self-drilling fasteners with EPDM sealing washers. Hidden-fix panel profiles conceal fixings while interlocking tongue-and-groove side joints ensure complete diaphragm airtightness and weatherproofing.
Polyisocyanurate (PIR) core delivers industry-leading thermal conductivity (λ = 0.022 W/mK), achieving U-values down to 0.11 W/m²K for 150mm–200mm panels. Mineral wool core options deliver non-combustible Euroclass A2-s1,d0 performance with up to EI 180 fire barrier ratings.
Fully verified structural calculations meeting European, British, and international building codes.
Self-supporting double skin metal faced insulating panels factory specification.
Fastener pullout and panel dimpling checks under peak corner/edge wind suction forces.
PIR core rated B-s1,d0 and Mineral Wool core rated A2-s1,d0 non-combustible.
Tongue-and-groove elastomeric joint seal testing achieving Class 4 airtightness.
From 3D Tekla BIM modeling to automated roll-forming, container packing, and on-site bolted erection.
Panel layout optimization, window trimmers, and color-matched flashing detail drawings.
Automated continuous foam injection between pre-painted galvanized steel face coils.
Cut-to-length bundles wrapped in UV-resistant protective plastic film with edge guards.
Fast installation using vacuum lifting equipment and self-tapping structural fixings.
Why civil engineers, architects, and international contractors specify this SerBuild technology.
Encloses large industrial buildings in days, providing immediate weatherproofing.
Superior thermal conductivity (λ = 0.022 W/mK) drastically reduces facility energy bills.
Hidden fastener profile hides screws, enhancing modern aesthetics and weather seals.
Non-combustible mineral wool cores provide up to 3 hours of certified fire barrier protection.
Explore the primary architectural and industrial building types utilizing this structural system.
Clear-span halls up to 60m+ span with optimized eave heights and overhead crane integration.
View Industrial →Modern 1 to 6-storey residential structures with superior acoustic privacy and seismic safety.
View Residential →Heavy-duty framing for corporate offices, retail complexes, and mission-critical IT data centers.
View Commercial →Corrosion-resistant equestrian arenas, grain storage halls, and ventilated livestock facilities.
View Agricultural →Complete technical documentation and models supplied for municipal permitting and construction.
Real-world evidence of precision Eurocode engineering, containerized export, and on-site assembly execution.
Challenge: Severe coastal bora wind gusts (up to 180 km/h) and high seismic ground acceleration in the Adriatic coastal z...
Challenge: 30-meter column-free clear span required to maximize high-bay pallet racking, integrated with a 10-ton overhea...
Challenge: 12 integrated loading docks, high internal clearance of 12 meters, strict NF EN French Eurocode compliance, an...
Detailed answers to technical, manufacturing, export, and on-site assembly questions.
SerBuild designs and manufactures light gauge steel (LGSF) and heavy structural steel buildings for residential developments, industrial warehouses, manufacturing factories, aircraft hangars, commercial offices, and agricultural halls.
Yes. All structural engineering is performed strictly according to Eurocodes (EN 1990, EN 1991, EN 1993, EN 1998) including project-specific National Annex parameters for local snow, wind, and seismic loads.
We offer five flexible delivery packages: Engineering Only, Supply Only (containerized flat-pack kit), Supply with On-Site Supervision, Complete Frame Installation, and Turnkey Project Delivery in eligible regions.
Components are precision roll-formed or cut, permanent piece-marked, and packed in dense weather-protected flat-pack bundles optimized for 40ft High Cube containers, accompanied by detailed 3D packing lists and assembly manuals.
Submit your project location, building dimensions (width, length, eave height), intended use, and any available architectural drawings or sketches via our 5-step RFQ form. Our engineering team reviews the submission and responds within 24–48 hours.
Submit your project dimensions, drawings or requirements for an engineering review and itemized quote within 24–48 hours.