Completed International Case Study

2,400 m² E-Commerce Logistics Depot in South Holland, Netherlands

Location: South Holland, Netherlands Type: Logistics Warehouse Floor Area: 2,400 m² (25,833 sq ft) Scope: Supply Only Status: Completed (2025)
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Eurocode 3 & 8 Certified Engineering
EN 1090-2 Factory Quality Control
40ft HC Container Packing & Flat-Pack Export
100% Bolted Field Assembly (Zero Site Welding)
-22%
Steel Weight
Optimized structural tonnage
€45,000
Piling Savings
Reduced foundation reactions
NEN-EN 1993
Dutch Eurocode
Soft polder soil certified
120mm PIR
Thermal Shell
Hidden-fix energy envelope

Project Technical Summary

Structural Technology High-Efficiency Structural Steel Portal Frame
Steel Grade & Coating S355 Structural Steel + S350GD Purlins
Location & Country South Holland, Netherlands (Netherlands)
Floor Area (m²) 2,400 m² (25,833 sq ft)
Delivery Scope Supply Only
Key Engineering Result Client saved approximately €45,000 on foundation piling costs thanks to optimized steel weight.

Delivered Technical Scope

  • Dutch NEN-EN 1993 compliant static calculation dossier
  • Full bolted frame structure with certified Grade 10.9 bolting sets
  • 120mm PIR insulated roof and wall panels with hidden-fix facade aesthetics
  • Delivered directly to Rotterdam container terminal
✓ 100% factory pre-engineered and quality-inspected under EN 1090-2 execution standards.

The Project Challenge & Engineering Solution

How our structural engineers tackled complex site constraints, wind/seismic forces, and strict deadlines.

The Project Challenge

Extremely soft polder subsoil requiring minimal dead-load foundation reactions to reduce expensive pile driving depths.

The SerBuild Engineering Solution

Value-engineered high-tensile steel frame reducing total structural weight by 22% compared to standard designs, minimizing piling requirements.

Structural Mechanics & Finite Element Blueprint

Detailed static modeling, load dissipation paths, and statutory regulatory validation.

Structural Engineering & Detailing Analysis

High-Efficiency Structural Steel Portal Frame • S355 Structural Steel + S350GD Purlins

Constructed on extremely soft Dutch polder subsoil in South Holland, this 2,400 m² automated e-commerce distribution hub required aggressive structural dead-weight optimization to reduce costly deep concrete foundation piling. Our engineering team engineered high-tensile S355 tapered portal frames combined with continuous Z-purlins, reducing total superstructure weight by 22% and saving over €45,000 in foundation piling while maintaining full compliance with Dutch NEN-EN building regulations.

European Eurocodes & Standards Compliance

Verified structural calculations matching national building regulations and Eurocode annexes.

NEN-EN 1993-1-1

Dutch Steel Standard

High-tensile weight-optimized portal frame sizing per Dutch National Annex.

NEN-EN 1997-1

Geotechnical Interface

Minimized vertical and horizontal base reactions for soft clay/peat ground.

NEN-EN 1991-1-4

Coastal Wind Exposure

Calculated for Dutch coastal wind zone II with low aerodynamic drag.

BREEAM NL

Sustainability Ready

100% recyclable structural steel with certified 3.1 mill origin certificates.

End-to-End Execution Lifecycle: BIM to Site

Seamless workflow from 3D parametric Tekla BIM to automated CNC pre-fabrication and job-site erection.

01

Dutch NEN-EN Static Calculation & Geotechnical Modeling

Polder foundation reaction minimization modeling approved by Dutch building authorities.

02

CNC Profiling & Precision Beam Drilling

Robotic beam lines processing high-tensile S355 steel with Grade 10.9 HV bolt fittings.

03

Direct Delivery to Port of Rotterdam

Containerized and flat-bed shipment arriving directly at the job-site via Rotterdam logistics terminal.

04

Fast 16-Day Bolted Erection

Assembled by local Dutch contractor with 100% bolted accuracy and zero hot work.

Technical Bill of Quantities & Deliverables Matrix

Comprehensive breakdown of delivered steel superstructure components, secondary framing, envelope, and dossier.

Primary Portal Steel
Tapered S355 Portals
Sculpted girder portal frames delivering maximum strength with 22% less steel mass.
Roof & Wall Purlins
Continuous Z200 Purlins
S350GD+Z275 galvanized continuous purlins spanning 7.0m bay centers.
Insulated Cladding
120mm QuadCore PIR Panels
Superior thermal performance (U = 0.18 W/m²K) with modern anthracite hidden-fix facade.
Fasteners & Bolts
Grade 10.9 HV Bolting Sets
Certified high-strength preloaded bolting sets per EN 14399.
Statutory Dossier
NEN-EN Calculation Package
Full Dutch engineering submission dossier, 3D erection drawings, and CE marking.
“

SerBuild's structural weight optimization saved us €45,000 on deep piling alone. The entire 2,400 m² frame went up in just 16 days without a hitch.

Jan van der Meer
Development Director • Polderland Logistics Real Estate BV

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Frequently Asked Questions

Detailed answers to technical, manufacturing, export, and on-site assembly questions.

SerBuild designs and manufactures light gauge steel (LGSF) and heavy structural steel buildings for residential developments, industrial warehouses, manufacturing factories, aircraft hangars, commercial offices, and agricultural halls.

Yes. All structural engineering is performed strictly according to Eurocodes (EN 1990, EN 1991, EN 1993, EN 1998) including project-specific National Annex parameters for local snow, wind, and seismic loads.

We offer five flexible delivery packages: Engineering Only, Supply Only (containerized flat-pack kit), Supply with On-Site Supervision, Complete Frame Installation, and Turnkey Project Delivery in eligible regions.

Components are precision roll-formed or cut, permanent piece-marked, and packed in dense weather-protected flat-pack bundles optimized for 40ft High Cube containers, accompanied by detailed 3D packing lists and assembly manuals.

Submit your project location, building dimensions (width, length, eave height), intended use, and any available architectural drawings or sketches via our 5-step RFQ form. Our engineering team reviews the submission and responds within 24–48 hours.

Request an Engineered Steel Building Proposal

Submit your project dimensions, drawings or requirements for an engineering review and itemized quote within 24–48 hours.

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