| Structural Technology | Clear-Span Heavy Tubular Steel Box Truss |
|---|---|
| Steel Grade & Coating | S355J2H Hollow Sections per EN 10210 |
| Location & Country | Salzburg, Austria (Austria) |
| Floor Area (m²) | 1,800 m² (19,375 sq ft) |
| Delivery Scope | Supply + Supervision |
| Key Engineering Result | Erected flawlessly; passed rigorous Austrian civil aviation and structural inspection with zero remarks. |
How our structural engineers tackled complex site constraints, wind/seismic forces, and strict deadlines.
42-meter column-free opening with a 7.5-meter clear door height, engineered for heavy alpine snow accumulation (Zone 4) and bottom-rolling hangar doors.
Constructed a high-depth structural box header truss supporting the multi-leaf sliding hangar door system, designed with thermal break isolators.
Detailed static modeling, load dissipation paths, and statutory regulatory validation.
Located adjacent to Salzburg Airport in an intense Alpine snow belt (Zone 4), this 1,800 m² aircraft maintenance hangar required an unobstructed 42-meter clear opening with 7.5m clear door height for corporate jet access. Our structural team designed a massive structural steel box header truss utilizing S355J2H circular and rectangular hollow sections (CHS/SHS) with integrated thermal break brackets supporting bottom-rolling sliding hangar door top-guides.
Verified structural calculations matching national building regulations and Eurocode annexes.
Long-span tubular truss stability and hollow section joint punch resistance.
Severe roof snow accumulation up to 3.8 kN/m² calculated per Austrian Annex.
Dynamic wind resistance on 42m x 7.5m multi-leaf sliding hangar gate system.
100% ultrasonic weld testing on tubular node joints and CE certification.
Seamless workflow from 3D parametric Tekla BIM to automated CNC pre-fabrication and job-site erection.
Full structural engineering dossier reviewed and stamped by Austrian chartered civil engineers.
Precise tubular saddle bevels, SA 2.5 shot-blasting, and Level II ultrasonic testing.
Trusses delivered in 12m modular segments with internal splice bolts to Salzburg airfield.
Ground pre-assembled 42m box truss lifted into place by tandem mobile cranes in a single day.
Comprehensive breakdown of delivered steel superstructure components, secondary framing, envelope, and dossier.
The 42-meter clear span box truss lifted into place seamlessly. It passed Austrian Ziviltechniker and civil aviation inspections with zero remarks.
Explore additional international case studies demonstrating our structural calculations and container export.
Severe coastal bora wind gusts (up to 180 km/h) and high seismic ground acceleration in the Adriatic coastal z...
30-meter column-free clear span required to maximize high-bay pallet racking, integrated with a 10-ton overhea...
12 integrated loading docks, high internal clearance of 12 meters, strict NF EN French Eurocode compliance, an...
Detailed answers to technical, manufacturing, export, and on-site assembly questions.
SerBuild designs and manufactures light gauge steel (LGSF) and heavy structural steel buildings for residential developments, industrial warehouses, manufacturing factories, aircraft hangars, commercial offices, and agricultural halls.
Yes. All structural engineering is performed strictly according to Eurocodes (EN 1990, EN 1991, EN 1993, EN 1998) including project-specific National Annex parameters for local snow, wind, and seismic loads.
We offer five flexible delivery packages: Engineering Only, Supply Only (containerized flat-pack kit), Supply with On-Site Supervision, Complete Frame Installation, and Turnkey Project Delivery in eligible regions.
Components are precision roll-formed or cut, permanent piece-marked, and packed in dense weather-protected flat-pack bundles optimized for 40ft High Cube containers, accompanied by detailed 3D packing lists and assembly manuals.
Submit your project location, building dimensions (width, length, eave height), intended use, and any available architectural drawings or sketches via our 5-step RFQ form. Our engineering team reviews the submission and responds within 24–48 hours.
Submit your project dimensions, drawings or requirements for an engineering review and itemized quote within 24–48 hours.