Procurement & Quality • Wissenszentrum

Kriterien für die Auswahl des richtigen Stahlbauherstellers

Worauf Sie bei Zertifikaten (EN 1090 EXC3, ISO 3834), Fertigungskapazitäten und Referenzen achten müssen.

Autor: İdris YAĞMAHAN (Architekt) Fachlich geprüft von: Celalettin YAĞMAHAN (Leitender Bauingenieur) Lesezeit: 9 Min. Lesezeit Aktualisiert: 2026-02-28
Eurocode 3 & 8 Statik & Prüffähigkeit
EN 1090-2 Güteüberwachte Fertigung
40ft HC Containerverpackung (Flat-Pack)
100% Schraubmontage (Kein Schweißen)

⚡ Kompaktüberblick / Zusammenfassung

Selecting the right prefabricated steel building manufacturer is the most critical risk-mitigation step in commercial construction. Non-compliant structural steel or uncertified welding can result in building permit rejections, structural failure, and invalidation of decennial building insurance. European developers must verify five core competencies: 1) EN 1090-1 / EN 1090-2 Execution Class EXC2 or EXC3 certification by an accredited European Notified Body, 2) Complete raw material traceability via EN 10204 3.1 Mill Test Certificates for S355JR and S350GD steel, 3) In-house 3D Tekla BIM engineering and FEA calculation capabilities, 4) Automated CNC machinery (plasma coping, robotic welding, automated roll-forming), and 5) A proven international export track record with documented European reference projects.

Wichtigste Erkenntnisse & Kostenvorteile

  • ✔ EN 1090-2 Mandatory: Uncertified steel structures cannot legally obtain CE marking and will fail EU building inspections
  • ✔ Execution Class EXC3: Demanded for buildings with dynamic overhead cranes, high occupancy, or severe seismic zones
  • ✔ 3.1 Mill Test Certificates: Guarantees yield strength (≥ 355 MPa), tensile ductility, and chemical carbon equivalent (CEV)
  • ✔ CNC Robotic Precision: Automated beam processing guarantees bolt hole alignment within ±1.0mm tolerance across 30m spans
  • ✔ Milestone Payment Protection: Legitimate Tier-1 manufacturers operate on secure milestone-based payment schedules
  • ✔ Factory Audits: Top fabricators provide live video factory inspections, material test logs, and third-party NDT weld reports

1. The 5 Non-Negotiable Audit Criteria for Steel Fabricators

Before signing a manufacturing contract with any structural steel fabricator, developers and general contractors must audit the following five technical pillars:

  • 1. Certified Factory Production Control (EN 1090-1 / EN 1090-2 EXC3): The fabricator must hold an active certificate issued by an accredited European Notified Body (e.g. TÜV, DNV, Bureau Veritas). Ask for the certificate number and verify the Execution Class (EXC2 is standard; EXC3 is mandatory for crane facilities and public venues).
  • 2. Raw Material Provenance & 3.1 Traceability (EN 10204): Low-cost fabricators often cut costs by utilizing uncertified secondary steel or non-standard alloys. Insist on 3.1 Inspection Certificates tracing every steel batch back to accredited European or Turkish blast-furnace mills (confirming S355JR / S355J2 chemical and mechanical compliance).
  • 3. Welding Quality Management (ISO 3834-2): Inquire about welder qualification records (EN ISO 9606-1), Welding Procedure Specifications (WPS), and non-destructive testing (NDT) procedures (ultrasonic, magnetic particle, visual inspection per ISO 5817 Level B).
  • 4. 3D BIM & Automated CNC Infrastructure: Top-tier manufacturers operate computerized high-definition plasma cutting tables, CNC multi-spindle drilling lines, and automated cold roll-formers driven directly by Tekla DSTV NC data files.
  • 5. Export Logistics & Weatherproof Container Packing: Ensure the manufacturer has dedicated container stuffing bays, padded dunnage protocols, and international documentation (A.TR, EUR.1, CE Declaration of Performance).

2. Fabricator Classification & Risk Assessment Matrix

The matrix below compares the four major supplier archetypes in the European structural steel market:

📊 Detaillierte Kosten- & Spezifikationstabelle (€ / m²)

Manufacturer Archetype Certifications & QA CNC Technology Level Price Level Index Risk Level & Fit
Tier-1 Certified Industrial Exporter (SerBuild) EN 1090-2 EXC3, ISO 3834-2, CE, 3.1 MTR Automated CNC lines + Robotic welding Competitive (100% Base) Lowest Risk: Ideal for industrial, logistics & commercial
Local Western European Workshop EN 1090-2 EXC2/3, ISO 9001 Semi-automated / Manual fabrication High (+35% to +60%) Low Risk, but high cost and long lead times (8–16 wks)
Low-Cost Uncertified Small Fabricator Self-declared or None (No CE) Manual cutting & hand welding Low (-15% to -25%) High Risk: Permit rejection, bolt misalignment, structural failure
Far-East Broker / Trader Variable (3rd-party mill testing needed) Variable factory sourcing Low (-20% to -35%) High Risk: Long transit (12–18 wks), customs tariffs, CBAM penalties

🔍 Vergleichende Ingenieurmatrix

Audit Checklist Item What to Request from Supplier Acceptance Benchmark Red Flag Indicator
CE & EN 1090 Certificate Copy of Notified Body certificate EN 1090-1 EXC2 or EXC3 valid accreditation Expired certificate, self-declaration without Notified Body number
Raw Material Quality EN 10204 Type 3.1 Mill Test Certificates Heat numbers matched to steel members; yield ≥ 355 MPa Generic 2.2 test report without specific heat number tracking
Welding Quality ISO 3834-2 certificate & Welder WPQR Qualified welding coordinators & certified NDT reports Hand-welded connections without NDT inspection logs
Engineering Dossier Sample calculation report & 3D Tekla IFC Eurocode 1/3/8 calculations with national annexes 2D hand sketches without 3D structural connection analysis
Commercial Security Milestone payment structure Advance -> CNC Progress -> Delivery milestone 100% upfront payment demanded prior to engineering release

📋 Schrittweiser Projektablauf

01

1. Request EN 1090 & CE Documentation

Demand current certificates with Notified Body audit verification.

02

2. Review Tekla 3D BIM Capabilities

Confirm the engineering team can output IFC models and Eurocode calculations.

03

3. Request 3.1 Mill Test Certificate Samples

Verify raw steel comes from certified primary blast-furnace mills.

04

4. Virtual or In-Person Factory Tour

Audit CNC drilling lines, robotic welding stations, and shot-blasting bays.

05

5. Validate European Reference Projects

Contact existing clients or inspect completed steel buildings in your region.

06

6. Contract with Clear Milestone Protections

Establish progress milestones tied to engineering, fabrication, and shipping.

Benötigen Sie eine projektspezifische Statik & Preiskalkulation?

Senden Sie uns Maße, Spannweiten und Standortkoordinaten. Unsere Statikabteilung erstellt innerhalb von 24–48 Stunden eine detaillierte Kostenschätzung und eine Eurocode-Bewertung.

Projektangebot anfordern → WhatsApp Technische Beratung

Häufig gestellte Fragen (FAQ)

Detaillierte Antworten zu Eurocode-Statik, Fertigung, Export und Montage vor Ort.

Under the European Construction Products Regulation (CPR 305/2011), all structural steel components permanently incorporated into buildings must carry a CE mark under EN 1090-1. Installing non-certified steel is illegal in the EU and leads to immediate building shutdown by municipal authorities.

EXC2 is the standard execution class for general commercial and agricultural buildings. EXC3 is a much more rigorous quality standard required for buildings with dynamic fatigue loads (such as overhead cranes), public event arenas, multi-storey structures, and high-seismic hazard zones.

Every structural steel beam is hard-stamped with a unique heat number from the steel mill. SerBuild delivers EN 10204 3.1 Mill Test Certificates corresponding to each heat number, proving chemical composition (C, Mn, Si, P, S) and mechanical yield strength (≥ 355 N/mm²).

Yes. We welcome clients to our modern manufacturing plant in Istanbul. We also offer live high-definition virtual audits where our technical directors walk you through the CNC lines, robotic welding cells, and active project fabrication.

SerBuild provides a 10-year comprehensive structural integrity warranty under EN 1090-2, a 15-to-25 year manufacturer warranty on PIR sandwich panel cladding coatings, and a 100% bolted fit guarantee.

Projektangebot für Stahlbau anfordern

Senden Sie uns Maße, Skizzen oder Ausschreibungsunterlagen für eine statische Vorprüfung und ein detailliertes Angebot.

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Schritt 1: Welchen Gebäudetyp planen Sie?

Schritt 2: Projektstandort & Wunschmaße

Schritt 3: Bevorzugtes Lieferpaket & Hallenausstattung

Schritt 4: Projektzeitplan, Incoterms & Status

Schritt 5: Kontaktdaten & CAD / Pläne hochladen

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